|
Measurement
Categories |
Stage I:
Uncertainty |
Stage II:
Awakening |
Stage III:
Enlightenment |
Stage IV:
Wisdom |
Stage
V: Certainty |
|
Management
understanding and
attitude |
No
comprehension of quality as a management tool. Tend to blame
quality department for "quality
problems" |
Recognising that quality management
may be of value but not willing to provide money or time to
make it happen. |
While
going through quality improvement program learn more about
quality management; becoming supportive and
helpful. |
Participating. Understand absolutes
of quality management. Recognise their personal role in
continuing emphasis. |
Consider
quality management an essential part of company
system. |
|
Quality
organisation status |
Quality
is hidden in manufacturing or engineering departments.
Inspection probably not part of organisation. Emphasis on
appraisal and sorting. |
A
stronger quality leader is appointed but main emphasis is
still on appraisal and moving the product. Still part of
manufacturing or other. |
Quality
Department reports to top management, all appraisal is
incorporated and manager has role in management of
company. |
Quality
manager is an officer of company; effective status reporting
and preventative action. Involved with consumer affairs and
special assignments. |
Quality
manager on board of directors. Prevention is main concern.
Quality is a thought
leader. |
|
Problem
handling |
Problems
are fought as they occur; no resolution; inadequate
definition; lots of yelling and
accusations |
Teams
are set up to attack major problems. Long-range solutions are
not solicited. |
Corrective action communication
established. Problems are faced openly and resolved in an
orderly way. |
Problems
are identified early in their development. All functions are
open to suggestion and
improvement. |
Except
in the most unusual cases, problems are
prevented. |
|
Cost of quality
as % of sales |
Reported: unknown Actual:
20% |
Reported: 3% Actual:
18% |
Reported: 8% Actual:
12% |
Reported: 6.5% Actual:
8% |
Reported: 2.5% Actual:
2.5% |
|
Quality
improvement actions |
No
organised activities. No understanding of such
activities. |
Trying
obvious "motivational" short-range
efforts. |
Implementation of the 14-step program
with thorough understanding and establishment of each
step. |
Continuing the 14-step program and
starting Make Certain |
Quality
improvement is a normal and continued
activity. |
|
Summation of
company quality posture |
"We
don't know why we have problems with
quality" |
"Is it
absolutely necessary to always have problems with
quality?" |
"Through
management commitment and quality improvement we are
identifying and resolving our
problems" |
"Defect
prevention is a routine part of our
operation" |
"We know
why we do not have problems with
quality" |